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Based on the principle of closest packing, UHPC utilizes ultrafine reactive particles to fill voids and incorporates steel fibers to enhance toughness, thereby minimizing macroscopic defects within its multi-component composite system. UHPC significantly boosts the efficiency with which the strength of steel is utilized within the concrete matrix, establishing a novel steel-concrete composite paradigm characterized by enhanced synergy among the concrete, steel fibers, and steel reinforcement. Consequently, it exhibits exceptional performance in terms of compressive strength, flexural strength, abrasion resistance, blast resistance, and impermeability.
Closest Packing: Reducing Porosity—achieved by incorporating ultrafine powders and optimizing particle gradation.
Low Water-Binder Ratio: Enhancing Strength—achieved by employing high-performance admixtures to reduce the water-binder ratio to a range of 0.14 to 0.2.
Incorporation of Steel Fibers: Improving Toughness—achieved by adding steel fibers (6–25 mm in length) at a volume fraction of 1% to 4% to mitigate the inherent brittleness of the concrete.
Reduced Aggregate Size: Eliminating Weak Zones—achieved by utilizing high-strength quartz sand as aggregate with a particle size of less than 3 mm, thereby enhancing aggregate strength and minimizing the interfacial transition zone.
Ultra-high strength
UHPC's high compressive strength and elastic modulus help structures maintain minimal deformation while increasing their load-bearing capacity. UHPC's high flexural strength and ductility ensure that structures can withstand significant bending and tensile forces, maintaining significant tensile strength even after cracking.
Ultra-high toughness
UHPC, through the incorporation of steel fibers, can significantly increase its toughness and fracture energy. UHPC's fracture energy is 250 times that of ordinary concrete, second only to steel. Its excellent toughness makes it a viable alternative to steel in bridge construction.
UHPC can achieve tensile "strain hardening" behavior at relatively low fiber content levels. Even after the matrix cracks, the fibers remain functional, providing strong crack containment capabilities.
Ultra-high durability
UHPC's minimal shrinkage (steam curing) and creep deformation are particularly suitable for prestressed structures, significantly reducing prestress loss and avoiding the excessive deflection commonly associated with prestress loss in large-span prestressed concrete bridges. UHPC offers excellent durability, including resistance to chloride ion corrosion, freeze-thaw damage, carbonization, and wear and tear. This ensures that bridge structures are resistant to adverse environmental factors and extend their lifespan.
Ultra-high environmental protection
Using UHPC in the design of large-scale structural projects can effectively reduce the cross-sectional dimensions of components, thereby reducing the total amount of raw materials used in the project. Its unique structure can address environmental issues and reduce lifecycle costs. UHPC can reduce material costs, mold costs, labor costs, and maintenance costs, while improving construction site safety, construction speed, and building lifecycle.
Product Model Grey | Compressive strength MPa | Flexural strength MPa | Elastic modulus GPa |
UHPC120-22 | ≥120 | ≥22 | ≥40 |
UHPC120-25 | ≥120 | ≥25 | ≥40 |
UHPC140-25 | ≥140 | ≥25 | ≥40 |
Product Model White | Compressive strength MPa | Flexural strength MPa | Elastic modulus GPa |
UHPC100B-12 | ≥100 | ≥12 | ≥40 |
UHPC100B-15 | ≥120 | ≥15 | ≥40 |
UHPC is widely used in transportation engineering (bridges, tunnels), energy engineering (water conservancy, onshore wind power and offshore wind power), municipal engineering (manhole covers, pipelines), and architectural engineering(curtain walls, renovation projects, etc.).
