Steel Full Grout Sleeves
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Steel Full Grout Sleeves

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Steel full grouting sleeves are core connectors for rebar splicing and force transmission in precast concrete structures. Both ends are connected via grouting with no exposed threads. The combined system of sleeve, high-strength grout and rebar delivers reliable connections featuring equal strength, excellent seismic performance and long service life.

Material: Made of high-quality carbon structural steel (e.g. Grade 45 steel) or low-alloy high-strength steel through machining or precision forging, featuring high strength and good toughness.

Structure: Adopts a hollow cylindrical design. The inner wall is equipped with annular/helical ribs, guide sills and rebar stops. Grout inlet and outlet holes are arranged at both ends, and the middle section is thickened for load bearing.

Specifications: Suitable for rebars with diameters ranging from 12 mm to 40 mm. Its length and wall thickness are determined by precise calculation to ensure effective anchorage and force transmission.

Standards: Complies with JG/T 398-2019 (Grout-Filled Couplers for Rebar Splicing) and JGJ 355-2015 (Technical Specification for Grout-Filled Coupler Connections of Reinforcing Bars).

Test items

Material performance of steel grouting sleeve

Material performance of cast iron grouting sleeve

Yield strength/MPa

≥355

tensile strength/MPa

≥600

≥550

Elongation at break/%

≥16

≥5

Spheroidization rate/%

≥85

hardness/HBW

180-250

Product Model

Outer Diameter

D(mm)

Inner Diameter

D1(mm)

Length

L(mm)

Rebar insertion depth

L1(mm)

Rebar connection thread length

L2(mm)

HBQD GTQ4J-12

37.4

32

245

97-117

112-122

HBQD GTQ4J-14

38.4

33

277

113-133

128-138

HBQD GTQ4J-16

41.4

35

310

129-149

145-155

HBQD GTQ4J-18

44.4

38

341

145-165

160-170

HBQD GTQ4J-20

45.2

39

373

161-181

176-186

HBQD GTQ4J-22

48.2

42

405

177-197

192-202

HBQD GTQ4J-25

52.2

45

453

201-221

216-226

HBQD GTQ4J-28

55.6

47

503

226-246

241-251

HBQD GTQ4J-32

67.2

58

567

258-278

273-283

HBQD GTQ4J-36

72

61

631

         290-310

        305-315

HBQD GTQ4J-40

74

60

693

         321-341

        336-346

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During construction, the sleeve is placed over the connected rebar on one side of the precast component’s joint and embedded within the precast component. During embedment, ensure that the sleeve’s grouting and overflow ports are exposed (extending with PVC pipe if necessary). Use a dedicated rubber plug to seal the gap between the rebar and the sleeve wall, the exposed grouting ports, the overflow ports, and the rebar insertion port on the other end of the sleeve to prevent concrete and wastewater from entering the sleeve during concrete pouring. When fabricating the precast component on the other side of the joint, allow the required overlap length for the connected rebar as per design requirements.

During on-site assembly of the precast component, remove the rubber plug and insert the reserved rebar into the corresponding sleeve joint. Use sealing mortar to seal the joint. After the sealing material has solidified, use specialized equipment to force the mixed sleeve grouting material through the sleeve’s grouting port. Stop grouting once the sleeve is filled with grouting (with grout flowing out of the overflow port). After the prescribed curing period, the rebar connection is complete.

  • Prefabricated buildings: Vertical and horizontal rebar connection for shear walls, beams, columns and composite slabs.

  • Municipal bridge engineering: Prefabricated piers, bridge caps and box girders.

  • Underground engineering: Utility tunnels, tunnel supports and subway segments.

  • Industrial construction: Factory columns, heavy-duty floors and equipment foundation reinforcement connection.

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